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Abercarn firm fined after worker injured by forklift

News | Richard Gurner | Published: 09:00, Tuesday November 27th, 2012.

A factory worker suffered from a broken ankle and a fractured heel after he was struck by a reversing forklift.

Michael Jones, of Abercarn, was inspecting production in an area of the factory on the Prince of Wales Industrial Estate, Abercarn, when the incident happened on April 11 last year.

Mr Jones’ employer, Smurfit Kappa, was fined a total of £8,000 and ordered to pay £14,100 in fines by Caerphilly Magistrates in a prosecution brought by the Health and Safety Executive.

Hearing the case on Monday November 26, the court was told the forklift truck was reversing around a storage area to drop off an empty pallet when it struck Mr Jones, who was carrying out routine work on stock in the area.

Although the forklift was travelling at a slow speed, Mr Jones suffered a broken ankle and fractured heel and subsequently developed deep vein thrombosis.

An investigation by the HSE revealed that the forklift was fitted with reversing alarms, but these were not audible over the noise in the production area. No other safety measures were used, such as mirrors or flashing lights on the vehicles.

Although the company had a transport policy, they had not adequately assessed the risk to all pedestrians and there were inadequate measures in place to separate pedestrians from forklift vehicles in the production area. Despite the transport policy highlighting the need for other safety devices such as mirrors, these were not fitted to the vehicles.

HSE Inspector, Dean Baker, speaking after the hearing, said: “Mr Jones has suffered great pain and developed longer term health problems as a result of this avoidable incident.

“Every year there are over 60 deaths from work-related transport accidents and over 2,000 major injuries.

“Employers must ensure that they assess the movement of vehicles and where possible segregate pedestrians to eliminate the risk. If this is not possible, measures such as audible reversing alarms, mirrors, flashing lights and clearly marked pedestrian zones should be considered to prevent future injuries and fatalities.”

Smurfit Kappa Corrugated UK Ltd of Darlington Road, West Auckland, County Durham pleaded guilty to a breach of Section 2 (1) of the Health and Safety at Work Act 1974.

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